What is Terafab, Elon Musk’s AI chip factory?

Short answer: Terafab is a giant chip factory that SpaceX and Tesla plan to build in Grimes County, Texas, so they can make their own AI chips for Optimus robots, Cybercabs and data centres in space. The first phase is budgeted at about $16.8 billion and the goal is more than 1 terawatt of compute a year. A smaller research fab is being built in Austin; no Terafab chips exist yet.

Why it matters

Almost everything Musk’s companies are betting on runs on AI chips. Every Cybercab needs a computer to drive itself, every Optimus robot needs one to see and move, and xAI needs huge numbers of them to train and run Grok. Right now those chips come from outside chipmakers such as TSMC and Samsung, the same factories that make chips for much of the tech industry.

SpaceX and Tesla say their combined demand will be more than 1 terawatt (TW) of compute, which they call “significantly larger than the current global supply.” At the launch event in March, Musk put the world’s current output of AI chips at roughly 20 gigawatts a year, about 2% of what his companies expect to need. His line on it: “We either build the Terafab or we don’t have the chips.” Terafab is the plan to stop being limited by someone else’s factory.

How it works

A chip fab turns plain silicon discs called wafers into finished chips. Inside dust-free clean rooms, machines print circuits onto the wafer with light, layer after layer, until each wafer holds hundreds of chips. The wafer is then cut up and each chip is tested and packaged so it can be wired into a car, robot or server.

Scientist in a full cleanroom suit rinsing a silicon wafer under yellow light
Chipmaking happens in clean rooms, where workers wear full suits to keep dust off the wafers. This is a research clean room at Oak Ridge National Laboratory, not Terafab. Photo: Oak Ridge National Laboratory / Wikimedia Commons, CC BY 2.0.

Today those steps are usually split across different companies and countries. One company makes the logic chips (the processors that do the thinking), another makes the memory chips that hold the data, and a third does the advanced packaging that joins them into one module. Terafab’s pitch is to put all three under one roof. SpaceX says that will “enable fast, recursive improvements”: when the design team changes a chip, the whole chain can try it out without waiting on outside suppliers.

The “terawatt” goal is a way of counting chips by the power they draw when running. A terawatt is a trillion watts. Terafab’s own site compares its 1 TW a year target with average US electricity use of about 0.5 TW. Musk has said roughly 100 to 200 gigawatts a year would go into chips used on Earth, such as cars and robots, with most of the rest headed for solar-powered AI satellites.

The chips come in two families. Terafab’s site lists AI5 (for self-driving and Optimus), AI6 (for Optimus) and D3 (for space). SpaceX describes them as chips “optimized for edge computing and inference,” meaning running AI inside a car or robot, plus high-power chips for its space-based data centres.

What’s real now

  • Announced: Musk launched Terafab on 21 March 2026 at an event in Austin as a joint project of Tesla, SpaceX and xAI. xAI has been part of SpaceX since February.
  • Research fab under construction: Tesla broke ground in April on a research fab on the north campus of Gigafactory Texas, which SpaceX calls “the precursor to Terafab.” In its Q2 2026 update, Tesla said construction and equipment buying for that Austin fab were under way but still “in its early stages.”
  • The big site is picked: on 6 August, SpaceX named Grimes County, Texas, about an hour northwest of Houston. The plan is more than 100 million square feet of factory, about ten times Gigafactory Texas, with at least 3,000 jobs. The site will use water from Gibbons Creek Reservoir rather than local groundwater.
  • Partners: Intel said on 7 April that it had joined the project. On Tesla’s April earnings call, Musk said Terafab plans to use Intel’s 14A process, its next-generation manufacturing technology, once it matures. On 3 October, after a report that TSMC was exploring ways to work with Terafab, Musk confirmed talks on X: “Just discussions, but something may come of it.” On 7 October he drew the line in another X post: “No, we will build and run the fab. Let there be ZERO doubt about that. Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.” So the most TSMC could get is rented space inside the building; SpaceX and Tesla plan to run the factory themselves. No TSMC agreement has been announced.
  • Today’s chips still come from outside: Musk said in April that Tesla’s AI5 chip had been sent to both Samsung and TSMC for production. Samsung is preparing to make it at its fab in Taylor, Texas.
Bar chart: Gigafactory Texas 10 million sq ft vs Terafab planned 100 million sq ft; average US electricity use 0.5 TW vs Terafab target 1 TW of compute per year
Terafab’s planned size against Gigafactory Texas, and its compute target against average US electricity use. These are targets, not output. Original Musk Industries chart. Sources: SpaceX “Breaking Ground on Terafab in Texas” (6 August 2026) and terafab.ai.
Date Milestone
21 Mar 2026 Terafab announced in Austin by Tesla, SpaceX and xAI
7 Apr 2026 Intel says it has joined the project
Apr 2026 Tesla breaks ground on the research fab at Gigafactory Texas
22 Apr 2026 Musk says Terafab plans to use Intel’s 14A process
6 Aug 2026 Grimes County site named; first phase about $16.8 billion
3 Oct 2026 Musk confirms early talks with TSMC
7 Oct 2026 Musk says SpaceX and Tesla will build and run the fab; TSMC could at most sublease space
Terafab so far. Sources: SpaceX, Tesla, Intel and the reporting listed below.

What’s next

  • Who builds it: Musk says SpaceX and Tesla will run Terafab themselves, with Intel’s 14A process planned once it matures. The open question is whether TSMC rents any space at all. Watch for a signed agreement or a statement from TSMC.
  • Research fab progress: Tesla reports on its Austin fab in each quarterly update; the next one covers Q3 2026.
  • Timelines: neither SpaceX nor Tesla has given a date for first chips from Terafab or for reaching the terawatt target.
  • Where the space chips go: the high-power chips are meant for SpaceX’s planned AI satellites, which depend on Starship reaching orbit often and cheaply.

We will update this page in place as Terafab moves.

Sources

Top image: close-up of a silicon wafer covered in chips (illustrative, not a Terafab wafer). Photo: Rob Bulmahn / Wikimedia Commons, CC BY 2.0, cropped to 16:9.

Musk Industries is an independent archive — not affiliated with SpaceX, Tesla, Elon Musk, or related companies.

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